In this study, the effect of SiO2 content on iron ore sintering indexes was studied, with mineral composition and microstructure analyses. It was shown that the strength and reducibility of ...
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An iron ore sintering process was carried out in a semiindustrialscale installation equipped with an exhaust gas neutralization system owned by the Łukasiewicz Research Network—Institute for ...
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The ironore sintering process contributes up to 10% of the overall CO 2 emissions in the integrated steel plant. The CO 2 is mainly coming from the combustion of coke breeze and the decomposition of fluxes additives such as dolomite and limestone.
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The iron ore sintering, as an essential raw material treatment process of blast furnace, mainly uses coke or anthracite as a heat source and emit a large amount of greenhouse gas (Annual Conference on Sintering Pelletizing Technology, 2022), which is not consistent with the current environmental protection requirements.
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The sinter plant that converts the iron ore fines into a desirable blast furnace feed, offers an avenue for recycling wastes. One of the several wastes that are produced at an iron and steel plant is the undersized pellet fines, which cannot be directly used in iron making. The present study evaluated the influence of these pellet fines on the sintering process. 5 experiments were conducted ...
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The propagation of the combustion zone is of great importance to the ultrathick bed iron ore sintering process. A twodimensional unsteady level modelling of the combustion zone propagation was ...
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Therefore, the aggregation action of the binding phase in the iron ore sintering process can be improved (Yang et al., 2004). Show abstract With the objectives of reducing CO 2 emissions and applying hydrogenenriched gas in the iron ore sintering process, a mathematical model was developed to simulate the natural gas (NG) injection in the ...
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Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slagforming agents, and solid fuel (coke). The purpose of the sintering process is manufacturing a product with the suitable characteristics (thermal, mechanical, physical and chemical) to be fed to the blast ...
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In the iron and steel metallurgical industry, vanadiumtitanium magnetite containing about wt.% TiO 2 and wt.% V 2 O 5 is a type of raw material used for iron ore sintering . In some enterprises, the mature process of extracting Ti from blast furnace smelting, and recovering V from converter smelting has been established by using ...
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The coke combustion rate in an iron ore sintering process is one of the most important determining factors of quality and productivity. Biomass carbon material is considered to be a coke substitute with a lower CO2 emission in the sintering process. The purpose of this study was to investigate the combustion rate of a biomass carbon material and to use a sintering simulation model to calculate ...
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The sintering process can be defined as a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slagforming agents, and solid fuel (coke) with the objective of obtaining a product with the suitable characteristics (thermal, mechanical, physical, and chemical) to be fed to the blast furnace.
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Silicoferrite of calcium and aluminum (SFCA) is one of the most commonlyproduced phases in fluxed ironore sintering, and has long been regarded as an important bonding phase in industrial sinters. It is thus considered to have a significant effect on sinter quality. In this study, a solid solution model and database has been developed for the SFCA phase, and has been incorporated into the ...
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There are many studies showing formation of NO and SO 2 during combustion in the sinter mix conditions. Pan et al. [ 13] showed the formation of NO and SO 2 with time during the iron ore sintering process. The formation of NO was nearly constant from 2 to 16 minutes, but SO 2 showed two high peaks at 1 and 15 minutes.
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The iron ore sintering process is one of the vital steps in an integrated steelmaking chain, the goal of which is to agglomerate iron ore fines into porous sinters with a high mechanical strength ...
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als. Other phases typically observed in iron ore sinters are primary and secondary hematite (Fe 2O 3), magnetite (Fe 3O 4), dicalcium silicate ( 2, C 2S), and glass. 1) During the iron ore sintering process the material in the sinter bed experiences a range of process conditions, in particular changes in temperature and oxygen partial ...
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Improving the combustion efficiency of solid fuels is important for reducing carbon monoxide emissions in the iron ore sintering process. In this paper, the surface steam spraying technology is introduced in the sintering process based on the auxiliary combustion effect of steam on coke, and its potential to reduce carbon monoxide emissions is demonstrated. Thermogravimetric analysis ...
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Iron ore sintering. L. Lu, O. Ishiyama, in Iron Ore, 2015. Conclusions. Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. Compared with pellets, production of sinter is cheaper, and compared with lump ore, fluxed sinter is often more reducible with better softening ...
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The PI approach is also a pathfinding tool to achieve carbon neutrality and net zero. Intensification of the iron ore sintering process was approached by injecting hydrogenrich gas into the sinter bed. The location of the injection was critical to the pyrolysis of the solid fuel, and the SOx and NOx emissions. After installing the injection ...
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References (69) ... 6,7) Iron ore sintering is an agglomeration process of a mixture of ore fines mainly consisting of iron ores, fluxes and fuel, which produces sinters with suitable chemical and ...
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Sintering is a thermal agglomeration process, and its main raw materials are iron ore, returning sinter ore, fluxes, and coke (FernándezGonzález, RuizBustinza, Mochón, GonzálezGasca, Verdeja, 2017). The high energy consumption and serious pollution associated with the sintering process have always been an important concern of iron and ...
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Ore Sintering. The aim of the MEBIOS process is the formation of a ventilation route in the sintering bed by creating a lowdensity area around the large pellets arising from a kind of wall effect and suppression of sinter bed shrinkage due to support of the load by the dense large pellets in the upper part of the sinter bed. From: Iron Ore, 2015.
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The iron ore sintering process is one of the most energyintensive and pollutantemitting processes in . the steel process, with significantly higher SO 2, NO x, CO, CO 2 and dioxin emissions and ...
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Iron ore sintering is the iron ore powder agglomeration process that changes fine iron ore powder into the lumpy ironbearing raw material used for blast furnace ironmaking. Hightemperature process and addition of alkaline flux will improve metallurgical performance of ironbearing raw material. Besides, the sintering process will consume the ...
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This section describes sintering process, analyzes its characteristics, and introduces the carbon efficiency and thermal state parameters. Iron Ore Sintering Process. DwightLloyd sintering machine is adopted in sintering process, as shown in Fig. qualified sinter produced by the sintering process is utilized in the blast furnace process [].
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iron processing : Ores : Sintering Process of Iron Ore |:
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Abstract and Figures. Sintering is an agglomeration process that fuses iron ore fines, fluxes, recycled products, slagforming elements and coke. The purpose of sintering is to obtain a product ...
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The basicity of sinter feed material is an important parameter in the efficient operation of the sintering and iron making process. This application note describes the application and benefits of using the Thermo Scientific CB Omni Agile Online Elemental Analyzer for sinter as a primary sensor for basicity control in the iron ore sintering process.
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It is also vital that the fuel is energyefficient and nonpolluting. To date, metallurgical grade coke breeze has been almost universally employed for the iron ore sintering process and is generally recognized as being the best fuel for this purpose (Niesler et al. 2014). Coke breeze is the undersize fraction arising from the screening of blast ...
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Keywords iron ore · Preprocessing · Granulation · Fluxes, sinter properties · Sintering process 1 Introduction The sinter mix contains various materials such as iron ore, ux, solid fuel, plant return sinter nes, plant generated wastes, etc., where the majority of it is iron ore. Therefore,
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The total reaction involved in the process of sintering is the sum of a number of reactions which involve reactions in heating zone, reactions in sintering zone and reactions in cooling zone. These reactions are illustrated schematically for typical sintering of a limefluxed haematite ore in Fig. 11. Fig. : Development of Minerals during ...
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Raw material. Iron ore blending, fuels, and fluxes (including dolomite, limestone, and quicklime) were utilized to produce sinter with total Fe (TFe) %, SiO 2 %, basicity (R = CaO/SiO 2), and MgO %.The chemical compositions of raw materials and their mass fractions are given in Table proximate analysis of coke breeze and chemical composition of its ash are shown in Table 2.
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In this study, a sintering test of highalumina limonite from Indonesia, matched with an appropriate magnetite concentration, is performed. The sintering yield and quality index are effectively improved by optimizing the ore matching and regulating the basicity. For the optimal coke dosage of % and basicity of, the tumbling index of the ore blend is found to be % and the ...
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Oxygen enrichment is believed to improve productivity and reduce fuel consumption, while gas fuel injection is assumed to improve the product yield and quality in iron ore sintering process. It is important to understand the mutual effect of oxygen enrichment and gas fuel injection for combined usage of these two techniques. A mathematical model is developed to simulate the sintering process ...
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The production of crude steel in the iron and steel industry in China has grown dramatically, which has made the country the world's largest steel producer since 1996 1 3. 40%60% of the total ironcontaining burden in the blast furnace during ironmaking is sinter iron ore sintering process is one of the vital steps in an integrated steelmaking chain, the goal of which is to ...
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Emission characterization of unintentionally produced persistent organic pollutants from iron ore sintering process in China. Chemosphere, 89(4): 409415. Article CAS Google Scholar Tsai J H, Lin K H, Chen C Y, Lai N, Ma S Y, Chiang H L (2008). Volatile organic compound constituents from an integrated iron and steel facility.
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